The USB-2 bitumen unit is designed to produce both anionic and cationic bitumen emulsions, suitable for various road construction applications such as base coating, preparation of cold asphalt concrete mixes, surface treatment, thin film protective coats, and road patch repairs.
For outdoor operations, our equipment can be securely housed in containers featuring either rolling doors or anti-vandal protection. Meanwhile, indoor usage or operation under a canopy is facilitated with open containers, providing convenient access.
Our Bitumen Emulsion Units prioritize quality and environmental responsibility. By eliminating the need to heat mineral materials and binding, our systems achieve high process quality while saving up to 40% energy compared to traditional methods. Additionally, our production process ensures minimal environmental impact by avoiding the emission of harmful substances, thus reducing the risk of accidents during transportation and processing.
When it comes to transportation, bitumen emulsions are efficiently transported in specialized tanks, bitumen carriers, cubic vessels, or metal barrels. For storage, our dedicated tanks or cylindrical vessels maintain cleanliness and integrity, ensuring the quality of the stored emulsions without any residual materials.
SPECIFICATIONS
| Specification of bitumen equipment |
Value |
| Maximum production capacity (preparation time included), m3/hour |
8 *
|
| Minimum bitumen consumption, m3/hour |
10.5
|
| Water consumption, m3/hour |
5–7 *
|
| Flux consumption, dm3/hour |
50–250 *
|
| Acid consumption, dm3/hour |
50–150 *
|
| Emulsifier consumption, dm3/hour |
50 *
|
| Max bitumen input pressure, MPa |
0,2
|
| Bitumen to mixer pressure, MPa |
1.4
|
| Water phase to mixer pressure, MPa |
0.2
|
| Bitumen input temperature, °С |
140–160
|
| Water input temperature, °С |
40–60
|
| Max emulsion output head, m |
10
|
| Max nominal power, kW |
33
|
| Power voltage at 50 Hz, V |
380/220
|
| Dimensions (L/W/H), mm |
4500/2250/1800
|
| Max weight, kg |
1800
|
* Depending on process recipe
ADVANTAGES
- Production of high-quality asphalt emulsion regardless of initial bitumen quality through the addition of plasticizers, adhesion additives, and thinners.
- Offering all emulsion types, including CRS, CMS, and CSS-1,2, as well as corresponding anionic emulsions, including subtype h.
- Direct dilution of blend concentrate by water within the unit.
- Ensuring safety of operation with emergency interlocks in place.
- Emulsion compliant with ASTM D 2397-98 and D977-98 standards.
- Compact footprint.
- Easy servicing and operation.
Typical equipment placement plan for bitumen emulsion production site
